1. Customer Requirements
1.1 Application: Ionomer Spraying
1.2 Liquid
1.2.1 Liquid: Ionomer
1.2.2 Solvent: Acetone, Methanol, or Isopropyl Alcohol
1.2.2 Solute: 0.5-1.5 wt% solids
1.3 Substrate
1.3.1 Substrate: Porous Nickel Foam
1.3.2 Size: 350 x 350 mm
1.4 Spraying Requirements
1.4.1 Thickness Requirement: Unspecified
1.4.2 Production Capacity: Small to Medium-Sized
2. Solution Overview
2.1 Equipment Overview
The MDCF-US4545-150 ultrasonic thin-film spraying equipment integrates a motion system, ultrasonic atomization system, loading system, automatic liquid supply system, vacuum
adsorption heating system, software control system, and exhaust system. Each unit is highly integrated and compatible, achieving a highly integrated system. It is used for early R&D
concept prototypes, rapid product manufacturing, and performance evaluation, enabling
rapid product iteration and verification for mass production. It covers systems, formulations, new materials, and new processes.
Key Equipment Parameters
|
Item |
Units |
Standard |
|
Device Dimensions (L*W*H) |
mm |
1200*850*950 |
|
Device Weight |
kg |
250 |
|
Device Rated Power |
KW |
2.5 |
|
Ultrasonic Nozzle Frequency |
Khz |
120± 10 |
|
Nozzle material |
|
Nozzle core titanium alloy, nozzle housing 304 stainless steel |
|
Pipe material |
|
PTFE tubing |
|
Pipe connector material |
|
304 stainless steel or PTFE |
|
Spraying height |
mm |
30-100 |
|
Spray width |
mm |
10-50 |
|
Spray flow rate |
ml/min |
0.1-5 |
|
Average atomized particle size |
μm |
18 (based on water) |
|
Spray film thickness |
um |
0.1-100 (depending on the liquid) |
3. Equipment List
3.1 Equipment Configuration
|
Configuration |
Name |
Models |
|
Device housing |
Sheet metal spray equipment housing |
MDCF-US4545-150 |
|
Motion system |
Motion assembly |
UAM40L |
|
Laser infrared assisted positioning |
JG635 |
|
|
Auxiliary motion assembly |
AZ100 Automatic Z-Axis Printhead |
|
|
Control System |
Tri-color Audible and Visual Alarm Light |
JJ3W |
|
Human-Machine Interface |
FC6070 |
|
|
Controller |
CON6365 |
|
|
Ultrasonic atomization system |
Ultrasonic signal generator, second generation |
UAG2 |
|
Wide-width ultrasonic spraying system |
UCW123 |
|
|
Liquid Supply System |
Precision Self-Priming Z-Axis Syringe Pump |
ZP-D50 |
|
50ml Intelligent High-Force Dispensing Syringe |
IAL-50 |
|
|
50ml Precision Syringe |
RE50 |
|
|
Loading system |
Metal vacuum adsorption heating base 400x400 |
AXFJR400 |
|
Lighting system |
LED equipment lighting |
T400C |
|
Air supply system |
Three-stage air filtration |
QPS-015 |
|
Exhaust system |
Vortex exhaust system |
130FL |
|
Gifts |
Debugging toolbox |
Toolbox |
|
Sprinkler unclogging tool |
/ |
|
|
PTFE liquid tubing (5 meters) |
1/8in |
|
|
PEEK fingertight fitting + blade ring + Lurm |
1/8in |
|
|
High-frequency cable (1 meter) |
/ |
|
|
Front and rear ferrules - Swagelok compression fittings |
/ |
3.2 Equipment wearing parts list (free)
|
Parts |
Description |
Quantity |
|
Front and rear ferrules - Swagelok tube fittings |
Used to connect tubing to nozzles. Do not reuse if the cone is deformed. |
1 |
|
PTFE liquid tubing (5 meters) |
Included with the device. It is recommended to clean the tubing after each use to prevent clogging. |
1 |
|
1/8-inch PEEK fingertight fitting + blade ring + Luer socket |
Used to connect syringes to tubing. Can be easily worn and lost. |
1 |
|
Sprayer carrier gas line quick-connect connector |
/ |
1 |
|
Ultrasonic high-frequency signal cable |
High-frequency cable connectors are easily twisted off. |
1 |
|
Photoelectric switch |
Transmitter and receiver lenses are easily contaminated by liquids. |
1 |
|
Syringe piston sleeve with O-ring |
50 ml |
2 |
4. Equipment Usage Requirement
4.1 Environmental Requirements
|
Project |
Units |
Standard |
|
Space Requirements |
mm |
2000*1200*1500 |
|
Power Supply Voltage |
V |
220-240V |
|
Power Supply Current |
A |
10 |
|
Air Supply |
Mpa |
≥0.4 |
|
Ambient Temperature |
℃ |
Room Temperature -40°C |
|
Ambient Humidity |
/ |
<85% |
4.2 Spray Fluid Requirements
|
Project |
Units |
Standard |
|
Liquid Viscosity |
cps |
<10 |
|
Liquid Solids Content |
% |
<10 |
|
Liquid Dispersed Particle Size |
um |
<10 |
联系人：胡顺语
手机：0086-15813334038
电话：020-84789496
邮箱：md@minder-hightech.com
地址： 广州市番禺区大龙街市新路新水坑段43号813
