SMT automated production process
Automatic board loading machine / Automatic off board machine
Product Description
Production description:
Equipped with MCU programmable controller to ensure working reliable and stable controlling. Key touch control panel with lighting is easy to operate. Multi-function Sound and Light Alarm to warn the workers immediately. It is compatible to all of the kind of standard PCB magazine. The pitch of PCB is adjustable according to the components' real situation. The board pusher is onboard with the unloader machine. Available to communications with other devices by SMEMA plug outlet.
Specification:
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Model |
MD-JLD20 |
MD-JLD30 |
MD-JLD40 |
MD-JLD50 |
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Machine Size(L*W*H) |
1430*800*1200mm ±30mm |
1710*860*1200mm ±30mm |
1890*980*1200mm ±30mm |
1890*1050*1200mm ±30mm |
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Magazine size(L*W*H) |
355*320*565mm |
460*400*565mm |
535*460*565mm |
535*530*570(mm) |
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PCB size(L*W) |
330*250mm |
450*330mm |
500*390mm |
500*460mm |
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Direction |
R-L/L-R |
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Adjustable Lifting distance |
10mm, 20mm, 30mm, 40mm |
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Transport high |
920±20mm |
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Operation Control system |
Touch Panel controlled interface |
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Power |
220V 50Hz, 500W |
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Air pressure |
0.4-0.6MPa |
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Max store PCB Quantity |
50PCS |
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Automatic solder paste printing machine
PCB Fully Automatic SMT Stencil Printed
G5 is high accuracy and high stability of the fully automatic printing machine vising followed in SMT industry is the development trend of production of a new generation of fully automatic printing machine with the international leading technology synchronous vision, visual processing of high resolution, high precision of the transmission system, suspension adaptive scraper.
Specification :
GKG Series High Precision Automatic Solder paste printing designed for high precision
steel mesh printing or stencil printing in SMT industry.
Printing PCB size:50mm x 50mm ~1200mm x 800mm.
PCB thickness: 0.4mm ~ 14mm
FPC thickness: 0.6mm (Excluding jig)
Applicable pitches of Components
SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications.
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging, min. ball 0.2mm.
Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics,
medical power equipment, aerospace and aviation, besides general electronics products.
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Item |
Parameter |
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Repeat Position Accuracy |
±0.025mm(Test data and method are available) |
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Printing Accuracy |
±0.01mm(Test data and method are available) |
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Printing Speed / Cycle Time |
<10s (Exclude Printing & Cleaning) |
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Products Changeover |
<5Min |
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Screen Stencil Size/Min-Max |
470mm X340mm-1300mm X850mm |
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Screen Stencil Size/Thickness |
20mm ~ 40mm |
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PCB Size/Min-Max/Thickness |
80X50mm-1200X800mm/0.4~15mm |
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PCB Warpage Ratio |
<1%(Based on diagonal length) |
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Bottom of Board Size |
15mm(Standard configuration), 25mm |
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Edge of Board Size |
3mm |
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Conveyor Height |
900±40mm |
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Conveyor Direction |
Left-Right; Right-Left; Left-Left; Right-Right |
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Conveyor Speed |
100-1500mm/sec Programmable control |
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Board Positioning
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Support System |
Magnetic pin/Side support block/Flexible automatic pin(optional) |
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Clamping System |
Elastic side clamping/Vacuum nozzle/Extension-type Z-direction table setting |
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Print head |
Closed-loop pressure feedback, programmable pressure control |
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Squeegee Speed |
6~300mm/sec |
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Squeegee Pressure |
0-10kg software control(closed-loop pressure feedback), pressure value visible |
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Squeegee Angle |
60°(Standard )/55°/45° |
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Squeegee Type |
Steel squeegee (standard), rubber squeegee, and other types of squeegee shall be customized. |
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Steel Mesh Separation Speed |
0.1~20mm/sec Programmable Control |
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Cleaning Method |
Dry-type, wet-type, vacuum-type ( Programmable combination of Cleaning methods) |
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Table Adjustment Range |
X/Y:±20mm;θ:±2° |
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Type of Fiducial Point |
Standard geometry shape of fiducial point, bonding pad / Stencil hole |
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Camera System |
Single digital camera for upward/downward vision system |
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Air Pressure |
4~6Kg/cm2 |
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Air Consumption |
Approx 0.07m3 /min |
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Control Method |
PC Control |
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Power Supply |
AC:220±10%,50/60HZ 1Φ 1.5KW |
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Machine Dimensions/Weight |
Depends on exactly model |
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Operation Temperature |
-20°C ~ +45°C |
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Online SPI solder pastes detector
Production Overview:
MD-JLD-S01/MD-JLD-S01D is used to detect and monitor the quality of solder paster printing. With the increasing precision of electronic products, chip components are becoming smaller and smaller, and the requirements for solder paster printing quality are gradually increasing. MD-JLD-S01/MD-JLD-S01D can effectively guarantee the printing quality, improve the printing quality, reduce the defect rate of the product, save labor, and improve the production efficiency.
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Model |
MD-JLD-S01 |
MD-JLD-S01D |
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Inspecion System |
Camera Rasolution |
5 Mega Pixels |
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Lighting System |
Surrounding RGB Light Source |
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FOV |
48mm * 40mm (20 μm) |
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Processing Time Per Screen |
<0.7s |
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Inspecting Content |
Area, volume, height, shape, offset, even tin |
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Defect type |
Existence, more tin, less tin, continuous tin, offset, tip, collapse, irregular shape, insufficient height, height exceeding etc |
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Max. Inspecting range |
400 μm |
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Solder Paste Size |
0.2mm x 0.2mm - 12mm x 12mm |
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Inspecting Height Precision |
1 μm |
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Repeatability(Size/Area/Height) |
<1 μm@3sigma |
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Software System |
Identification |
Feature |
3D grating projection head(double head optional) |
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Operate |
Graphical programming, convenient operation, switchable Chinese and English systems |
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Display |
2D/3D True Color Image |
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Mark Setting |
Choose 2 commonly used Mark points |
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Programming |
Support Gerber, CAD import, offline programming and manual programming |
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SPC |
Offline SPC |
Support |
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SPC Chart |
Any time period report |
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Histogran/Control Chart |
Volume, area, height, offset |
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Export File |
Report(Excel), Image(jpg/bmp) |
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Mechanical System |
PCB delivery Method |
PCB fixing method: edge-locked substrate clamping; automatic access board and automatic width adjustment system, in line with SMEMA standards; track height:900±30mm |
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Min. PCB size |
50mm x 50mm |
50mm x 50mm |
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Max. PCB size |
500mm x 460mm |
Double lane transmission:500mm x 330mm(one track ,four track fixed or one track, three tracks fixed according to customer needs) |
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PCB Thickness |
0.6mm-6mm |
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Board Edge Gap |
Top: 3mm Bottom: 3mm(Width of transport belt contact with OCB/fixture |
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Delivery Speed |
1500mm/s (MAX) |
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Board Bending Compensation |
<2mm |
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X,Y Platform |
Driven motor |
Servo Motor System |
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Position Precision |
<1 μm |
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Moving Speed |
600 mm/s |
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Operating System |
Computer PC |
Industrial control computer: Intel high-end six- core CPU, 16GDDR memory, 1T hard disk |
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Monitor |
22 Inch LCD widescreen monitor |
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Others |
External dimension |
L(1090mm) x W(1290mm) x H(1534mm), without tri-color lights, monitor and keyboard |
L(1090mm) x W(1500mm) x H(1534mm), without tri-color lights, monitor and keyboard |
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Weight |
About 750KG |
About 850KG |
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Power requirements |
AC220V±10%,50/60HZ,15A |
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Air consumption requirements |
4~6kg/square centimetre |
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Environment temperature |
10~40˚C |
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Relative humidity |
30-80%RH4 |
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Automatic placement machine
Characteristic:
1. Mounter suitable for compound high-speed placement of small components
2. Single cantilever 10 axis rod key type compound placement, the Maximum speed can reach 39000CPH.
3. Equipment optimized for single-sided operation, can effectively use area and manpower.
4. 0402-46mmIC can handle
5. New flight camera and use the best suction/mounting action.
6. Placement accuracy can reach 士 40 u m.
7. Improve the actual productivity and placement quality by applying electric feeders.
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Model |
MD-SM47 |
MD-SM48 |
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Dimensions(LxWxH) |
1650x1680x1480mm |
1650x1680x1530mm |
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Style |
Multifunctional high speed placement machine |
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Color |
Computer grey |
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Weight |
1800Kg |
1700Kg |
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Mounting shaft |
10spindleX2cantilever |
10spindleX1cantilever |
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Mounting speed |
75000 CPH |
39000 CPH |
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Mounting accuracy |
± 50um |
± 40um |
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Mounting component |
0402-14mmIC |
0402-16mmIC |
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Calibration method |
Vision system,multi-point MARK vision calibration |
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visual system |
Flying camera |
FIying camera + fixed camera |
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Number of tracks |
Three sets |
Three sets |
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Number of Feeder |
120ea |
120ea/112ea |
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PCB board size (L*W ) |
Single track: 510mm(L)X 460mm(W) double track: 460mm(L)X 250mm (W) |
50x40-460x400(Maximum selectable740X460) |
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Gas source requirement |
0.5-0.7Mpa |
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Power requirement |
Three-phase power 380V 50/60Hz |
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SMT Oven Reflow Machine Hot Air Lead Free Heating
Introduction:
1.Heating zone
1: New energy saving furnace design, 4 sides return air, the best temperature uniformity.
2: Plug-in type imported high temperature motor, quick replacement in 5 minutes.
3: 10 heating zones, 20 heating elements (up 10/ bottom 10), independent temperature control and switch.
4: The latest design of nozzle plate, the best insulation performance.
2. Control system
1: Siemens PLC, table machine performance.
2: Professional IPC, Windows 7 operation interface, English/Chinese language free switch.
3. Conveyor system
Conveyor speed: The speed of the stepless frequency converter is 0.35m-1.5m /Min, and the
accuracy is ±2mm/ Min.
4.Cooling zone: Axial fan forced air cooling (Up and bottom dual cooling).
5.Protection system
1: Temperature out of tolerance alarm, transmission speed out of tolerance alarm.
2: IPC+UPS
3: Super positioning flexible and convenient screw width adjusting system.
4: IPC delay shutdown function.
Machine configuration
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Heating zone |
Up 10, Bottom 10 |
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Cooling zone |
Up 2, Bottom 2 |
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Control mode |
WINDOWS 7+IPC+PLC |
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Temperature control mode |
PID closed loop+SSR driver |
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Thermal couple wire |
3pcs |
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Conveyor system |
Mesh+Chain |
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Conveyor control mode |
3 inverters+Panasonic motor |
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Hood lift |
Electric hood lift |
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UPS |
Standard, power off standby to protect PCB production completed |
Machine parameters
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Machine dimension |
5800 x 1320x 1490mm |
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Color |
Ivory |
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Net weight |
Approx. 2150kgs |
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Exhaust volume |
10m3/min X 2pipe |
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Power supply |
5 wire, 3 phase, 380V 50/60HZ |
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Startup power consumption |
42KW |
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Steady power consumption |
8-12KW |
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Warming time |
About 30mins |
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Temperature range |
Room temperature-300ºC |
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Mesh width |
500mm |
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Max PCB width |
420mm |
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Component height |
Up 30mm/Bottom 25mm |
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Conveyor direction |
Left-right ( option: Right-left) |
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Conveyor speed |
300-2000mm/min |
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Data storage |
Process data and status storage(80GB) |
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Abnormal alarm |
Over temp or low temp alarm, sound and light 2 modes |
AOI online optical testing machine
SMT AOI captures board image in real time by high precision color industrial camera. Adopt Convolution Neural Network (CNN)algorithm to process images. Judge components defects and soldering defects intelligently.
Features:
1. For SMT pre-reflow, post-reflow inline inspection.
2. High inspection rate and low false alarm rate.
3. Granite platform, greatly improve machine precision and stability.
4. Programmable RGB+W LED lighting source. Bilateral telecentric lens, low distortion and high depth of field.
5. Simplified programming flow, very simple interface. Support batch modifying parameters with one-key.
6. Centralized control. Interconnection between multiple equipment.
7. Multiple configurations meet different inspection demands.
8. Inspection ability: insufficient, short, soldering hole, solder covering pin, contamination, misalignment, missing part, skewed, billboard, mounting on side, overturn, wrong part, damaged, float, polarity, pseudo.
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Model |
MD-JLD-AO1 |
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Measurement Principle |
Al+neural network processing image |
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Light Source |
RGBW tower light source |
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Industrial Camera |
5 million pixel |
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Measurements |
volume, shape, XY offset, height, acreage |
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Detection of Non-Performing Types |
missing print, insufficient tin, excessive tin, bridging, offset, mal-shapes, surface contamination |
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Accuracy |
10 um |
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Repeatability |
height:≤1um (4 Sigma), volume/acreage:<1%(4 Sigma) |
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Quanlity of inspection Head |
TAPE:1DLP; Optional:2-3 DLP |
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Maximun Meauring Head |
±550 um(±1200 um as option) |
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Maximun Measuring Height of PCB Warp |
±5mm |
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Minimun element |
01005/03015/008004 |
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Maximun Loading PCB Size(X*Y) |
50*60-430*500 mm |
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Conveyor Width Adjustment |
manual or automatic |
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PCB Transfer Direction |
Left to Right or Right to Left |
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X/Y motion system |
XY axis: imported servo+ imported screw guide way |
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Lane Height |
SMEMA(commonly used) ,Ethemet |
联系人：胡顺语
手机：0086-15813334038
电话：020-84789496
邮箱：md@minder-hightech.com
地址： 广州市番禺区大龙街市新路新水坑段43号813
