MDHWS661 Ultrasonic scanning microscope

Electromechanical characteristics

Specification

Machine size

1000mm×900mm×1400mm

Sink size

620mm×650mm×150mm

Effective scanning scanning

350mm×300mm×100mm

Maximum scanning speed

600mm/s

Image recommendation resolution

1～4000um

positioning accuracy

X/Y≤±0.5μm，Z≤±5μm

Repeatability

X/Y≤±0.01mm，Z≤±0.02mm

Plumbing

Water pressure injection, water pump drainage。

No.

Name

Specification

1

Scanning system

X, Y axis: servo motor driver; Z -axis: step motor driver; automatic push rod system: step motor driver;

2

Sink

620mm x 650mm x 150 mm

3

Ultrasonic launch, receiver

Bandwidth 1-65MHz

4

High -speed data collection card

Sampling frequency 500MHz

5

Ultrasonic probe

This model can adapt to a probe of 100MHz and below;

This model comes standard with a 50MHz0.5in probe; a set of transmitted modules T-SCAN;

6

Work control computer

I5 processor, memory 8GB, hard disk 1T, Win10 64 -bit operating system.

7

Display

Two 27 "LCD displays

8

Detection software

Ultrasonic non -destructive detection software v2.0

Measuring ability

Capability description

Capability description

Measurement of the standard block of mechanical processing, under the premise of the software for strength calibration, the multiple measurement error of the ultrasonic detection is ± 1%.

Workpiece measurement error

Select the TO series, SOT series, SOP and other series of workpieces, and adjust the gain of 22DB, 26DB, and 30DB of the same square and the detection procedure of the same square and the detection procedure. The three test results are within ± 1%.

Thickness measurement range

Epoxy：                                Cu：

0.5 ~ 2mm（50MHz Probe）                       0.5 ~ 1.4mm（25MHz Probe）

1.0 ~ 4.0mm（15MHz Probe）                     1.2 ~ 3.7mm（15MHz Probe）

Note: Select the probe according to the materials and thickness of the customer workpiece

Defect recognition ability

Within the thickness range of the measurement system, the sound speed of the tested material is within ± 5%of the standard material speed, and the recognition ability of the horizontal direction of the measured product of the measured product with the surface of the ultrasonic incident is 0.15 mm (15MHz, 25MHz Probe) and 0.07 mm (50MHz probe).

Measuring ability

Capability description

Capability description

Measurement of the standard block of mechanical processing, under the premise of the software for strength calibration, the multiple measurement error of the ultrasonic detection is ± 1%.

Workpiece measurement error

Comparison of ultrasound detection and image instrument detection

Take more than 10 detection points, and the error of 90%points is within ± 0.05mm.

Ultrasonic test repeated measurement

Take 10 test points, repeat measurement 3 times, and the error of 90%points is within ± 0.05mm.

Thickness measurement range

Composite

Diamond material：                        Hard alloy material：

0.3 ~ 3mm（50MHz-75MHz probe）；   0.8 ~ 6mm（50MHz-75Mhz probe）

Petroleum flake

Diamond material：

0.3 ~ 3mm（50MHz probe）

Note: Select the probe according to the material and thickness of the customer's workpiece

Defect recognition ability

Within the thickness capability of the measuring system, when the sound velocity of the tested material is within ± 5% of the standard material sound velocity, and the ultrasonic incident surface is flat, the recognition ability of the horizontal direction of the tested product's combined defect is 0.15 mm (50 MHz probe).

Measuring ability

Capability description

Capability description

Measurement of the standard block of mechanical processing, under the premise of the software for strength calibration, the multiple measurement error of the ultrasonic detection is ± 1%.

Workpiece measurement error

Repeat scanning at least five times at the specified welded welding water, and evaluate the range of the scanning rate of each scanning rate less than 5%

Thickness measurement range

AL material:

0.6 ~ 20mm (10MHz-50MHz probe)

Note: Select the probe according to the materials and thickness of the customer workpiece

Defect recognition ability

Within the ability range of the measurement system, the sound speed of the measured material is within ± 5%of the standard material, and the recognition ability of the horizontal direction of the measured product of the measured product with the surface of the ultrasonic incident surface is 0.3 mm (25MHz probe)

Measuring ability

Capability description

Capability description

Measurement of the standard block of mechanical processing, under the premise of the software for strength calibration, the multiple measurement error of the ultrasonic detection is ± 1%.

Workpiece measurement error

Select alloy and silver contacts, and adjust the gain of 22dB, 26DB, and 30DB for the same square and the detection procedure. The three test results are within ± 1%.

Thickness measurement range

Ag：                                        Cu：

0.3 ~ 1.5mm（25MHz probe）             0.5 ~ 1.4mm（25MHz probe）

1.0 ~ 4.0mm（15MHz probe）             1.2 ~ 3.7mm（15MHz probe）

Note: Select the probe according to the materials and thickness of the customer workpiece

Defect recognition ability

Within the thickness range of the measurement system, the sound speed of the tested material is within ± 5%of the standard material speed, and the recognition ability of the horizontal direction of the measured product of the measured product with the surface of the ultrasonic incident is 0.15 mm (15MHz , 25MHz Probe) and 0.22 mm (10MHz probe).

Software function

Capability description

Manual scanning

The C scan image can be generated in a manual way to reflect the binding of the welding binding surface, and the detection results are displayed in the form of a natal value such as the rate of stabilization and the area of defects.

Probe and C sweeping image opposite

Can move the probe to the position corresponding to the actual inspector by clicking the specific pixels of C scanning.

Manual analysis

The generated C -sweeping pictures can be edited by various editors, including the frame (confirming the effective analysis area), the ranging, modification of the threshold, the tailoring of the picture, and the surface compensation.

Multiple scan modes

(1) A scan: View ultrasound reflection or transmission waveform;

(2) C scan: scan and imagite along the X-Y plane in the depth of focus;

(3) T scan: Install the transmission rod and perform penetrating scanning;

(4) Regional scanning: you can customize the detection area and scan the detection area;

(5) Fracture scanning: perform C scanning and imaging multiple times in the specified multiple depth;

(6) Batch scanning: Automatic detection of one or more workpieces placed in the sink.

Report automatically

The test results can be automatically edited and the report document can be exported.

Probe management

Can be replaced or edited on different types of probes.

One -click automatic calibration

It can automatically change the energy changes of the detection equipment coordinate and detect the system. It can calibrate the system drift in real time to ensure the accuracy and stability of the detection results.

Stainless steel standard strength

The system comes with the stainless steel standard block of the GBT 11259-2015 "The Making and verification Method of the Steel Testing Block of the Steel Testing Block". The ultrasound reflection strength of the stainless steel standard block = 100 stss (abbreviation of "Stainless Steel Standard"), the detection of all other materials is compared to the Stss.

Defect detection function

Welding defects, adhesion defects, packaging layers, empty pieces and other areas and good areas.

Automatic statistics and calculations on defect size and area can be performed. You can also provide compensation and development services according to the customer's requirements。

Thickness detection

Vajrayana and other workpieces of diamonds are detected.

Density detection

Fan Metallurgical raw material density distribution detection.

Sound speed detection

The speed of the sound in the measured material was detected.

Software function

Capability description