Language: Chineseline English

Plasma serface treatment machine and contact angle tester

  • MD-SPV50 Vacuum plasma cleaning machine
MD-SPV50 Vacuum plasma cleaning machine

MD-SPV50 Vacuum plasma cleaning machine

  • Model:MD-SPV50
  • Product description: Vacuum plasma cleaning machine
  • INQUIRY

(1.1)The role of plasma cleaning

The principle of plasma cleaning is mainly:

(A)Etching on the surface of materials - physical effects

A large number of active particles in the plasma, such as a large number of ions, excited molecules, and free radicals, act on the surface of the solid sample, which not only removes the original contaminants and impurities, but also produces an etching effect to roughen the surface of the sample. Many fine pits are formed, increasing the surface ratio of the sample. Improve the wetting properties of solid surfaces.

(B)Activation bond energy, cross-linking

The energy of the particles in the plasma is between 0-20 eV, and most of the bonds in the polymer are between 0-10 eV.

When a solid surface is used, the original chemical bond on the solid surface can be broken, and the free radicals in the plasma and these bonds

The formation of a network of crosslinked structures greatly activates surface activity.

(C)Forming new functional groups - chemistry

If a reactive gas is introduced into the discharge gas, a complicated chemical reaction occurs on the surface of the activated material, and new functional groups such as a hydrocarbon group, an amino group, a carboxyl group, and the like are introduced, and these functional groups are all active groups, which can significantly improve the surface activity of the material.


(1.2)Advantages of vacuum plasma cleaning

Plasma cleaning is an important material surface modification method and has been widely used in many fields.

And some traditional cleaning methods, such as ultrasonic cleaning, UV cleaning, etc., have the following advantages:

(A)Low processing temperature

The processing temperature can be as low as 80 ° C - 50 ° C. Low processing temperatures ensure no thermal effects on the sample surface.

(B)No pollution during the whole process

The plasma cleaner itself is a very environmentally friendly device that does not cause any pollution,and does not cause any pollution during the treatment process.

(C)Stable processing effect

The treatment effect of plasma cleaning is very uniform and stable, and the effect of maintaining the sample after a long period of time is good.

(D)Can handle samples of various shapes

For complex shaped samples, plasma cleaning can find the right solution.

Vacuum plasma cleaning allows for the cleaning of the internal position of the solid sample.



(1.2)Product principle

The structure of the plasma cleaner is mainly divided into five major components: control system, Excitation power system, vacuum chamber, process gas system, and vacuum pump system.

(A)Control System:

The function of the control system is to control the operation of the entire device, including human-machine interface (touch screen), PLC, electrical circuit. Vacuum plasma cleaning with fully automatic control system enables multiple modes and multiple programs to control the cleaning equipment to meet the needs of different customers.

(B)Excitation power system:

There are three main types of excitation power: 40KHz intermediate frequency excitation power supply, 13.56MHz RF excitation power supply, and 2.45GHz microwave excitation power supply. At present, the industry mainly uses RF excitation power supply and intermediate frequency excitation power supply.For different applications.

(C)Vacuum chamber:

The vacuum chamber is mainly divided into three materials: 1) aluminum alloy cavity, 2) stainless steel vacuum chamber, 3) quartz cavity. Different discharge modes and different sample sizes and capacities can be achieved depending on the user's different needs.


(D)Process gas system:

Process gases include flow meters, pneumatic valves, etc. Users can flexibly choose multiple process gas solutions, argon, oxygen, hydrogen, nitrogen, carbon tetrafluoride, etc., to meet different process requirements. Clean the surface of various products.

(E)Vacuum pump:

The vacuum pump is divided into an oil pump, a dry pump and a Roots pump. The oil pump mainly adopts a two-stage rotary vane pump, and the vacuum pump is formulated according to the volume, work efficiency and environmental requirements of the user.。


(2)Technical specifications

(2.1)Technical Parameters

Power Systems

Custom RF power supply:13.56MHz
0-600W(Adjustable)

Fully automatic vacuum capacitor matcher

Vacuum system

Custom two-stage rotary vane pump(Oil pump):40m3/h

Vacuum gauge: Japan Inficon Pirani vacuum gauge

Vacuum line: all stainless steel line
high strength vacuum bellows

Cavity system
(customizable)

Aluminum alloy material;Military grade welding
25mm thickness

Cavity internal dimensions:375*375*425mm(W*H*D)

Electrode plate layout:Horizontal arrangement, extractable

Work tray

Space layer number:6 layers

Gas system

Pneumatic valve:Japan SMC

Flow meter:China SevenStar:0-300SCCM

Two process gases:Argon, oxygen
(Argon, oxygen, nitrogen, hydrogen, four nitrogen fluoride are optional.)

Control system

PLC:German SIEMENS S series

Seven inch touchscreen: WEINVIEW

Electrical parts:Schneider

Other parameters

Dimensions:885*900*1576mm(W*H*D)

Weight:350kg

Color:Silver

(2.2)Dimension




(3)Performance advantage

(3.1)Original imported power supply: It adopts imported high-voltage excitation power circuit technology to produce high-density plasma to ensure superior cleaning effect.

(3.2)Comprehensive safety protection: temperature safety protection function, overload protection function, short circuit breaking alarm protection function, various misoperation protection functions.

(3.3)Unique discharge technology: special treatment and special structure of the discharge device to ensure a stable and uniform plasma.

(3.4)Excellent vacuum chamber design: military-grade high vacuum vacuum chamber design and manufacturing process, equipped with imported vacuum pump.

(3.5)High-quality product parts: All parts of the products are made of top quality parts at home and abroad to ensure superior equipment performance.

(3.6)Ultra-low cleaning temperature: meets the temperature requirements of different occasions, and does not emerge the  the temperature affect of the product.

(3.7)Precision CNC machining: imported precision CNC machine tool processing technology, and equipped with imported three-coordinate measuring instrument for quality monitoring.

(3.8)Suitable for complex shape samples: cleaning all kinds of complex shapes, including the inner wall of the inner hole, evenly cleaning in all directions


(4)Case and customization


(5)Customer list

CATEGORIES

CONTACT US

Contact: Minder Hu

Phone: 0086-15813334038

Tel: 020-84789496

Email: md@minder-hightech.com

Add: 813,No.43,Xinshuikeng Section, Shixin Road, Dalong street,Panyu District,Guangzhou. Zip:511442