MD-810 Stand alone potting machine for two-component fluid

The Preface：

MD-810 potting equipment is designed for epoxy resin, polyurethane, silicone and other two-component fluids.

This equipment has the characteristics of accurate ratio and quantitative consistency, which can improve the quality and output of products. It can be matched with double-liquid mixing equipment to improve the efficiency of perfusion. In addition, it can be equipped with auxiliary equipment such as assembly line, drying path and multi-station rotating platform.

MD810 glue potting machine has the following outstanding features:

1. Super high precision double cylinder plunger pumps, stable and easy to use different features of fluids . MD core patent plunger pump technology is unique, innovative, practical, advanced; The pumps can easily achieve high precision, variable, uninterrupted. It is a long life pumps with the new generation of fluid metering ratio control.

2. The machine has the automatic glue matching function, which can be matched with two-component glue from 1:1 to 10:1. It can be automatically matched, automatically mixed, automatically stirred and automatically completed by the machine without manual matching .

3. High-precision positioning, equipped with high-precision imported servo lead screw three-coordinate linear manipulator mobile device, to achieve high-precision position control, precision ±0.03mm

4. Motion control board: it can draw lines at high speed and control various irregular movements; Using instructional programming,

6 Needle type: a variety of and uniform amount of glue .

7. Alarm function: A and B barrels are equipped with alarm devices with lower, upper and top positions.

8. Vacuum feeding: Both drums A and B can be automatically vacuum feeding, which is conducive to the elimination of bubbles .

9.Diaphragm pump feeding: Barrel A, B can be automatic diaphragm pump feeding without machine stop when working any process .

10. Self-cleaning: the mixed parts of AB glue are automatically cleaned with gas and liquid button.

11. Anti-curing program. The machine can set the glue interval time according to the glue curing time to prevent the glue curing caused by the occasional pause in the working time, which will cause the machine to block up

First : Equipment introduction

1 . Technical data：

2. Equipment schematic diagram description

The potting system completes the potting and conveying of glue to the mixing system according to the instructions issued by the control system. The three-axis manipulator carries the part of the potting system, and performs the perfusion with quantitative positioning while mixing.

The equipment potting part has the function of automatic cleaning

3. Machine structure and main parts .

MD810 is mainly composed of the following parts: machine frame, storage tank, metering system, mixing system (double liquid valve), cleaning system, three-coordinate linear mechanical arm, conveying line body, control system, etc

3.1Machine frame: adopt sheet metal welding frame structure to provide support and fundamental for the whole equipment

3.2Storage tanks：storage tanks are equipped with agitator, vacuum suction, vacuum defoaming , high/low/top liquid level sensors, and the bottom of the tank is equipped with ball valve, constant temperature heating, temperature sensor, filtration and other auxiliary devices. The main features are as follows:

1) Adopt stainless steel plate vacuum pressure barrel, which can bear the vacuum negative pressure inside the rubber barrel;

2）Electric agitator can prevent the glue from settling into layers and make the temperature of glue in tanks more even.

3）The tanks with high and low level sensors, when glue is used lower than the set level, it will automatically alarm to remind add glue .

4）Tanks are equipped with vacuum debubbling function (the debubbling time can be set on the touch screen), and the vacuum negative pressure can be used to automatically apply potting material. Before potting , the relevant air release valves will automatically close, and the related valves will automatically open/relieve pressure after potting .

5）Tanks are equipped with pressure relief ball valve, the bottom of A tank is reserved for backflow interface and interception shutoff ball valve.

6）Artificial feeding mouth is reserved for tank for manual feeding easily .

7）Tanks can be used for constant temperature heating .

4.Metering system

The key component of MD810 metering system is the high precision plunger pumps .The appearance and principle of our metering pumps are shown in the figure.

It has the following characteristics:

1) The volumetric measurement system, with high metering accuracy (±2%), is appropriate to the ratio of two-component materials with medium and low viscosity;

2) It can achieve continuous glue potting, and the amount of glue can be converted from 1g/s to 16g/s in a wide range;

3) Stable operation and long service life;

4) Through the selection and combination of different metering pumps, variable ratio requirements of 1:1~10:1 can be realized;

5) Through the selection and combination of different metering pumps, variable ratio requirements of 1:1~10:1 can be realized;

5. Mixing system (double-fluid valve)

The core part of MD810 equipment mixing system is the double liquid valve. AB fluid is transported to the mixing part of the glue through metering pump (double liquid valve), and mixed in the mixing tube below the double liquid valve. The on-line mixing ratio means that mixing is done immediately. The main characteristics of double - fluid valve are as follows:

1)     Mixing motor drives the mixing tube through double-fluid valve out of fluids, then themselves layer down to the plastic head, thus evenly mixed fluids, this process is completely sealed, and double leaf valve/mixing tube is filled with glue, without air bubbles, mixing process by double leaf switch valve cylinder glue closure back to suck, stop when the glue is not dripping;

2)     The maximum speed of the stirring motor can reach 3000 RPM (adjustable), which can be fully stirred evenly;

3）Agitator motor with automatic detection function;

6. Self-cleaning system

Self-cleaning, mixing part of AB glue with gas and liquid automatic cleaning

The main parameter stations are as follows:

Machine stroke :800*600*100 (Z-axis manual adjustable 100)

Speed: X, Y0-500mm/, Z-axis 0-100mm/

Repeat accuracy: ±0.03mm (cumulative tolerance is not allowed)

7. Control system

Adopt PLC, touch screen control, and configure teaching programming system. The control system has the following characteristics:

1) The glue output is controlled by the speed of the motor to achieve the required amount of glue. The output speed is adjusted at will within the range;

2) Adjustable synchronous adhesive adjustment makes A/B glue flow out of the mixing valve at the same time to get a better mixing effect;

3) The device is equipped with anti-gel timer, vacuum defoaming, etc., anti-curing time and defoaming time can be set.

4) Single and continuous gluing functions can be set to meet different process requirements;

5) The whole control is controlled by Panasonic PLC, MGCS touch screen control device function, reserved communication interface, equipment operation state and setting parameters can be grabbed by a third party device;

6) Configure security interlock procedures to prevent misoperation by employees.

9. Multi-nozzles

The multi-nozzles can be customized according to the different product specification .

10、MD810Configuration List

11.Company profile and qualification documents

11.1 Company profile

Guangzhou Minder-Hightech Co., LTD. is a professional company with core technology, providing system solutions for fluids control equipment industry.

In 2006, we launched the core patent "two-cylinder plunger pump" technology.The world's first plunger pump grouting machine developed successfully, The plunger pump has become the heart of a new generation of fluid control system, suitable for different viscosity, liquid-liquid mixing and solid-liquid mixing fluid. New technology promotes the development of glue control equipment towards high packing, high precision, high viscosity, high crystallization, large flow rate and production line.

In 2015, we launched the core patent "intelligent gluing" technology, the world's first intelligent gluing machine on the market. Create intelligent irrigation glue, realize intelligent production. The global manufacturing industry is undergoing a transformation, customer personalized needs, technological differences, customized production, digital workshop will become a trend." Intelligent glue irrigation" technology will realize the functions of computing, communication, control, remote coordination and autonomy, promote the development of intelligent equipment, and realize the smart factory.

As the first enterprise capable of quality inspection and product certification of overfilling machine in Guangdong Province, we currently have more than 17 national patents, leading the industry in the core technologies of filling machine, dispensing machine and dispensing machine. Provide manual, semi-automatic, automatic, non-calibration to do four series of more than 20 products; Widely used in LED, lighting, automotive, power, electronics, capacitors, transformers, ignition coils and other industries.

At present, we have offices in Guangzhou, Shenzhen, Beijing, Shanghai, Xiamen, Chongqing, Zhongshan and other places. We have realized sales and established cooperation in more than 30 countries, such as Germany, the United States, South Korea, Russia, India and so on. We have realized rapid development and continuously surpassed and become the industry leader of glue control equipment.

We firmly believe that "success comes from details, innovation changes the future", and core technology innovation is the real innovation, emphasizing "passion, professionalism and efficiency". Through the continuous establishment of partners around the world, the global product unprofor, free software upgrade, monthly customer training, 24-hour customer support and other ways, continue to deepen and improve. Provide one-stop service of glue control equipment.